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Life & fun · March 8, 2026

IW

I wrote down every expensive hardware development mistake I've seen

I've spent years watching hardware teams make the same mistakes — tooling committed before thermal was resolved, manufacturing processes not validated in PVT that only showed defects at volume, components going EOL unnoticed until the factory tried to order them. The pattern was always the same. The costs were always avoidable. Nobody had written it down. The result is The Hardest Hardware Lessons — covering the full journey from first prototype to end-of-life: EVT/DVT/PVT, factory evaluation, supply chain risk, mass production operations, field failures, and product lifecycle…

In plain words

The Hardest Hardware Lessons is a guide documenting common costly mistakes in hardware development from prototype through end-of-life. It covers the full product journey including thermal validation, manufacturing processes, component obsolescence, factory operations, and field failures. Designed for hardware teams and engineers, it compiles recurring pitfalls that are typically avoidable, offering practical insights to help teams prevent expensive missteps during development and production phases.

written from the facts on this page · September 2026

From the sources

In the maker’s words, at launch

I've spent years watching hardware teams make the same mistakes — tooling committed before thermal was resolved, manufacturing processes not validated in PVT that only showed defects at volume, components going EOL unnoticed until the factory tried to order them. The pattern was always the same. The costs were always avoidable. Nobody had written it down. The result is The Hardest Hardware Lessons — covering the full journey from first prototype to end-of-life: EVT/DVT/PVT, factory evaluation, supply chain risk, mass production operations, field failures, and product lifecycle management. https://thehardesthardwarelessons.com

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